Automatic bricks mould machinery
Our automatic bricks mould machinery represents a significant leap forward in construction material manufacturing, blending robust engineering with smart automation. Designed for medium to large-scale production lines, this bricks mould machine equipment delivers consistent block quality while minimizing manual intervention. At its core, the intelligent bricks mould machine logic monitors pressure, vibration frequency, and material feed in real time, adjusting parameters to match the desired brick type. Operators benefit from a touch-screen interface that displays live data, fault alerts, and production counters. The structural framework incorporates heavy-duty steel plates and precision-welded joints, ensuring stability even under continuous high-frequency vibration. Key sub-systems include an automatic pallet feeder, a twin-shaft compulsory mixer, and a multi-layer curing rack, all synchronized by a central PLC. The hydraulic pressing unit exerts up to 25 MPa, while dual vibration motors generate amplitudes that densify semi-dry concrete mixtures uniformly. For businesses seeking to upgrade from manual or semi-automatic lines, this bricks mould machinery equipment configuration offers a quick ramp-up. It supports interchangeable moulds for hollow blocks, solid bricks, paving stones, and curbstones, with changeover times under 15 minutes. The intelligent bricks mould machinery architecture further optimizes raw material usage by calculating exact batch weights based on mould cavity volume and aggregate moisture content, cutting waste by up to 12%. Below are the core technical specifications presented in a clear layout.
Automatic bricks mould machinery is engineered to deliver a daily output of 28,800 to 86,400 standard bricks depending on the mould configuration, making it suitable for both regional supply yards and large infrastructure projects. The machine’s integrated handling system stacks cured blocks onto curing carts without manual lifting, which reduces labor costs and improves workplace safety. Customers often highlight the rapid mould change system that allows production to switch from 200 mm hollow blocks to interlocking pavers with just a few lever adjustments. The hydraulic power pack uses a variable-displacement pump to conserve energy during idle cycles, and the vibration control applies a stepped frequency ramp that prevents surface cracking. The table below summarizes the detailed performance parameters and key features of our standard model.
| Parameter | Specification |
|---|
| Model | ATQM-15 Automated Brick Mould Machine |
| Cycle Time | 15-20 seconds per mould |
| Pallet Size | 1100×550 mm / 1200×600 mm |
| Hydraulic Pressure | 21-25 MPa |
| Vibration Force | 35-50 kN (dual motor) |
| Total Installed Power | 48 kW (380V/50Hz, 3-phase) |
| Mould Types | Hollow blocks, solid bricks, pavers, curbstones, perforated bricks |
| Mould Change Time | ≤15 minutes |
| Control System | PLC with 10″ color touch screen, IoT ready |
| Material Feeding | Weighing hopper with load cells (±1% accuracy) |
| Output (8-hour shift) | 14,400–28,800 standard bricks (190×90×90 mm) |
| Machine Dimensions | 6200×2800×3100 mm (L×W×H) |
| Weight | 14,500 kg |
| Noise Level | <85 dB(A) at 1 meter |
| Optional Add-ons | Automatic cubing robot, color pigment dosing unit, steam curing chamber |
The machine’s structural components are coated with a two-component epoxy primer and a polyurethane topcoat, tested for 1,000 hours of salt spray resistance, which extends service life in humid or coastal environments. Every welded sub-assembly undergoes ultrasonic inspection before machining to ensure fatigue resistance under repeated load cycles. The vibration table sits on four air-cushioned mounts that absorb resonance and protect the floor structure, while the main hydraulic cylinder features a position sensor that provides 0.1 mm repeatability for uniform brick height. Maintenance routines are simplified via a centralized lubrication block and quick-release panel covers, keeping downtime below 2% in typical operation. With its scalable design, the Automatic bricks mould machinery can also integrate with downstream packaging systems and fleet management software, creating a fully traceable production loop from raw material to job site delivery.
