brick production line
In modern construction, the efficiency and output quality of a brick production line directly impact project timelines and overall structural integrity. Our comprehensive systems are engineered to deliver unmatched performance by integrating advanced Concrete Products Brick Machinery that handles raw material dosing and mixing with precision. At the core of the line, the high-pressure Concrete Brick Making Machine forms uniform blocks through synchronized vibration and hydraulic compression. Supporting this is a robust set of Concrete Brick Making Machinery covering cubing, pallet handling, and automated curing. The entire process is controlled by a centralized PLC, while the versatile Concrete brick machine modules can be quickly adjusted to produce pavers, solid blocks, or hollow bricks. This integration minimizes manual intervention, reduces cement waste, and delivers up to 28,800 standard bricks per shift. Every component from aggregate batching to final packaging is designed for 24/7 operation, making it ideal for high-demand commercial projects where consistency and speed are non-negotiable.
The BRICKPRO-2000 Brick Production Line is configured to meet the most rigorous industrial standards while remaining straightforward to operate and maintain. It features a twin-shaft mixer with wear-resistant Ni-Hard liners, a high-frequency vibration platform, and a servo-driven pallet feeder that achieves cycle times as low as 12 seconds. Below is a detailed breakdown of the core technical specifications that distinguish this turnkey solution from conventional setups.
- Key Operational Features:
- Fully automatic operation with Siemens PLC and 10-inch HMI touchscreen interface
- Quick mold change system allowing product changeover in under 8 minutes
- Integrated RGV (Rail Guided Vehicle) curing system with automatic temperature and humidity control
- Hydraulic system equipped with Bosch Rexroth proportional valves for consistent pressure of up to 21 MPa
- Real-time production data logging and remote diagnostics via 4G module
- Noise level below 78 dB(A) in standard operating mode, compliant with EU directives
| Parameter |
Specification |
| Production Capacity (400×200×200 mm hollow blocks) |
2,400 blocks/hour |
| Production Capacity (240×115×53 mm solid bricks) |
10,800 bricks/hour |
| Pallet Size |
1,100×700×45 mm (heat-treated wood or composite) |
| Installed Power |
112 kW (380V/50Hz, 3-phase) |
| Vibration Force |
70–100 kN (adjustable frequency range 55–75 Hz) |
| Molding Method |
Vibrocompression with controlled vacuum (optional) |
| Water-to-Cement Ratio Control |
±0.5% precision via mass flow meter |
| Compressive Strength (after 28 days) |
Consistently ≥ 25 MPa (depending on mix design) |
| Machine Weight |
28,500 kg (main press unit excluding ancillary equipment) |
| Footprint (L×W×H) |
42 m × 16 m × 7.5 m (complete line layout) |
| Warranty |
24 months on structural components, 12 months on wear parts |
The raw material handling subsystem uses a star-type batcher with 4-compartment aggregate bins, enabling accurate proportioning of 0–8 mm crushed stone, sand, and lightweight fillers. Cement is conveyed via enclosed screw feeder from a 100-ton silo directly into the mixer, eliminating dust and material loss. The molded green products are transferred by a finger car to a multi-tier rack system for pre-curing at 40°C and 90% relative humidity for 6 hours before demolding, ensuring zero deformation even for delicate interlocking pave stones. The pallet circulation system returns empty pallets automatically through a roller conveyor with integrated cleaning and oiling stations, which extends pallet service life by over 30%. Every element of the BRICKPRO-2000 Brick Production Line has been harmonized to produce a final brick with sharp edge definition, low water absorption, and color uniformity that meets ASTM C90 and EN 771-1 standards. Optional add-ons include an inkjet marking system for product traceability, a robotic split-face texturing unit, and a bale packaging machine that wraps finished cubes in protective film for export markets.
