Concrete Products Brick equipment
Concrete Products Brick Equipment
Selecting the right equipment for concrete block and brick production directly impacts your plant’s output, product consistency, and long-term profitability. Our comprehensive range of Concrete Products Brick Machinery is engineered to meet the rigorous demands of modern construction material manufacturing. At the core of any efficient setup is a robust Concrete Brick Making Machine, designed to deliver high cycle speeds without sacrificing dimensional accuracy. We have refined our Concrete Brick Making Machinery through decades of field testing, resulting in systems that minimize downtime and raw material waste. The cornerstone of our lineup, the versatile Concrete brick machine, incorporates vibration, compression, and hydraulic technologies to form dense, uniform products suitable for any application from residential walls to commercial paving.
The BC-800 Concrete Brick Machine exemplifies next-generation design tailored for high-volume facilities. This model features a reinforced steel frame, a synchronized servo-hydraulic system, and an intuitive touchscreen controller that stores recipes for multiple brick profiles. Operators can switch between producing hollow blocks, solid bricks, interlocking pavers, and kerbstones in under ten minutes using the quick-change mold carriage. Dedicated vibrators mounted directly on the mold box ensure optimal compaction of semi-dry concrete mixes, resulting in products with compressive strength consistently exceeding 25 MPa after curing. An automatic pallet feeder and a layered cubing robot can be integrated seamlessly, transforming raw material into wrapped, ready-to-ship packs with minimal manual intervention.
Key Performance Features
- Two-stage vibration system: Independent coarse and fine frequency control for complete air void elimination, even in complex mold geometries.
- Proportional hydraulic drive: Variable pump technology reduces power consumption by up to 30% compared to fixed-displacement systems while allowing precise speed modulation of the vibration head and mold lift.
- Wear-resistant mold components: Hardened steel liners and replaceable wear plates, heat-treated to HRC 58-62, extend service intervals beyond 500,000 cycles.
- Smart batching integration: Standard Ethernet/IP and Modbus TCP connectivity link cement silos, aggregate bins, and mixing pans, ensuring consistent water-to-cement ratios batch after batch.
- Noise and dust suppression: Enclosed vibration chambers and centralized dust extraction ports help meet occupational health standards with ambient noise maintained below 82 dB(A).
Technical Specifications
| Parameter |
BC-800 Concrete Brick Machine |
| Production capacity (8-hour shift) |
8,000 – 9,600 standard 400×200×200 mm blocks |
| Molding cycle |
12 – 15 seconds (adjustable) |
| Maximum mold area |
1,100 × 700 mm |
| Vibration force |
60 – 85 kN (stepless adjustment) |
| Hydraulic working pressure |
18 – 22 MPa |
| Total installed power |
26 kW (vibration 2 × 7.5 kW, hydraulic 11 kW, accessories 2 kW) |
| Pallet dimensions |
1,350 × 750 × 35 mm (wooden / composite / steel options) |
| Compaction method |
Top-plus-bottom vibration with synchronized hydraulic pressing |
| Control system |
Siemens S7-1200 PLC with 12″ color HMI, remote diagnostics ready |
| Mold change time |
Under 8 minutes (single operator) |
| Machine dimensions (L×W×H) |
3,800 × 2,100 × 2,800 mm |
| Machine weight |
7,200 kg |
Supported Product Range
- Hollow concrete blocks: 100 / 150 / 200 mm widths, with one or two vertical cores
- Solid bricks: 215 × 102.5 × 65 mm and modular metric dimensions
- Interlocking paving stones: thicknesses from 60 mm to 120 mm in standard and aesthetic surface finishes
- Retaining wall units and garden edging
- Specialty products requiring inserts or colored face mix layers
The BC-800 Concrete Brick Machine arrives factory-tested with a full set of documentation, including hydraulic schematics, electrical drawings, and a preventive maintenance schedule. On-site installation support and operator training are available, covering mold assembly, mix design adjustments, and PLC troubleshooting. Spare parts kits for the first 2,000 hours of operation are supplied, with critical components such as proportional valves, vibration motor bearings, and seal sets kept in local distribution centers for immediate dispatch. The equipment is built to operate reliably in ambient temperatures from 5°C to 45°C and accommodates aggregate sizes up to 10 mm, making it suitable for raw materials commonly sourced in North America, Europe, and Australasia.
