A new benchmark for green and intelligent manufacturing: QGM Machinery creates a zero-waste concrete block production line

Recently, the fully automatic concrete block production line customized and developed by QGM for a large domestic building materials company has successfully completed installation and commissioning, and is about to be put into production and operation. This innovative production line uses stone powder, a by-product of sand and gravel processing, as the main raw material, and produces high-quality concrete products through intelligent processes, which not only realizes resource recycling, but also creates significant economic benefits for customers.

QGM has innovatively launched the "Stone Powder Resource Utilization" overall solution in response to customer needs. This solution not only converts stone powder into high-value building materials products, greatly reduces raw material costs, but also more effectively solves the problem of solid waste treatment, perfectly meets the requirements of local ecological and environmental protection policies, and has been highly recognized by customers.

The core equipment of the production line uses the ZN1500-2C block forming machine newly developed by QGM, which integrates a number of patented technologies. The equipment is equipped with an intelligent rapid mold change system, which can quickly switch to produce diversified products such as pavement bricks and permeable bricks; based on the industrial Internet platform, it realizes real-time monitoring and intelligent analysis of production data, shortens the equipment failure warning response time by 60%, and significantly improves operation and maintenance efficiency.

The QGM machinery production line adopts a fully automated design and is equipped with advanced equipment such as the servo palletizing system and fully automatic mother-and-child car system independently developed by QGM, realizing full process automation from raw material processing to finished product stacking. Among them, the high-precision positioning system and intelligent palletizing robot ensure stable and efficient production, reducing overall energy consumption by 25% and labor costs by 40%.

In view of the special local climatic conditions, the QGM technical team specially optimized the equipment, strengthened moisture-proof and anti-corrosion performance, and upgraded the intelligent temperature control system to ensure stable operation under high temperature and high humidity. Relying on the after-sales service network covering the whole country, QGM provides 24-hour rapid response service to ensure worry-free production for customers.

The successful implementation of this project demonstrates the concept of "technology empowerment and green development" of QGM machinery. Through the innovative integration of intelligent equipment and environmental protection technology, QGM continues to promote the transformation and upgrading of the building materials industry, provide sustainable building materials solutions, and work with customers to create a new future for green buildings.