Concrete Brick equipment
When selecting concrete brick equipment, the goal is to secure a system that marries throughput, precision, and unwavering reliability. Our broad portfolio addresses every scale of production, starting with stand-alone Concrete Block Machinery that delivers high compaction forces in a compact footprint—ideal for growing yards. For large-scale operations, our integrated Concrete Block production line solutions connect batching, mixing, pressing, and cubing into a seamless flow, minimizing manual intervention. To tailor the setup further, we supply specialized Concrete Block Machine equipment—pan mixers, ribbed belt conveyors, finger cars, and rack systems—alongside modular Concrete Block equipment configured for hollow blocks, solid bricks, interlocking pavers, and curbstones. Every frame is built from structural steel, annealed to remove stress, while vibration tables use eccentric shafts synchronised by a planetary gearbox to generate uniform amplitude across the pallet, eliminating density variations and edge chipping.
Our premier solution, the OmniPress 2200 Concrete Brick Equipment, embodies this engineering philosophy with fully automatic cycle control and adaptive pressing. Its specifications, listed below, reflect a machine engineered for continuous heavy-duty performance.
OmniPress 2200 – Technical Parameters
| Parameter |
Value |
| Molding method | Hydraulic-press & synchronized vibration |
| Maximum hydraulic pressure | 24 MPa (3,480 PSI) |
| Vibration force (adjustable) | 90 kN, 0–65 Hz |
| Pallet size (standard) | 1200×550 mm |
| Cycle time (400×200×200 hollow block) | 13–18 seconds |
| Production capacity (8-hour shift) | 10,800 – 15,000 standard blocks |
| Installed power | 38.5 kW (380V/50Hz, customizable) |
| Hydraulic oil tank capacity | 450 liters |
| Machine weight | 10.8 tons |
| Overall dimensions (L×W×H) | 5100×2250×3400 mm |
| Control system | Siemens PLC + 10-inch color touch HMI |
| Mold heating | Integrated cartridge heaters, thermostatically controlled |
| Noise level | < 78 dB(A) |
Design Highlights & Productivity Features
- Dual-action feeder box: A powered oscillating chute pre-fills the mould uniformly, then retracts, allowing a precision rake to strike off excess material; this reduces spillage and improves block height consistency to ±1 mm.
- Rapid mold exchange: Quick-release draw bolts and a jig-alignment system let operators swap between hollow block, solid brick, and paver molds in under 20 minutes.
- Dynamic vibration control: The OmniPress 2200 Concrete Brick Equipment adjusts frequency and amplitude in real time based on feedback from load cells, achieving optimal compaction even with varying aggregate moistures.
- Energy-recuperating hydraulics: A variable-speed pump motor decelerates during idle phases, and an accumulator captures return oil energy, trimming electricity consumption by about 22% versus conventional fixed-displacement pumps.
- Heavy-wear protection: Wear plates under the press head and on the mold box are manufactured from Hardox 500, doubling service life compared to standard steel.
- Material versatility: Handles aggregate sizes up to 12 mm and cement content from 8% upward, making it suitable for regionally available sand, gravel, crushed stone, slag, and expanded clay.
Block Geometry & Mold Options
| Block Type |
Dimensions (mm) |
Pieces per pallet |
Typical output per shift |
| Hollow block (2-cavity) | 400×200×200 | 6 | 12,960 |
| Solid brick | 240×115×70 | 24 | 34,560 |
| Interlocking paver | 200×100×60 | 18 | 32,400 |
| Curbstone (1.0m) | 1000×250×120 | 1 | 960 |
| Thermal block | 400×200×250 | 5 | 9,000 |
Each mold is built with replaceable wear strips and hardened alignment pins. Dimensional tolerances are held to ISO 9001, and the pallet magazine can accommodate up to 1,200 wooden or plastic pallets in automatic feed mode. The OmniPress 2200 Concrete Brick Equipment ships as a pre-assembled unit that can be anchored to a flat concrete floor within one day, supported by our remote commissioning service via augmented-reality assistance or on-site engineers. An integrated water dosing system for semi-dry mixes ensures consistent hydration, while a dust extraction hood above the mixer inlet helps maintain a clean work environment.
