The newly designed high-performance Single Pallet Block Making Machine ZENITH 1500-2 forms the centerpiece of a state-of-the-art and efficiently working concrete block production. In addition to a high quality and productivity, our engineers put special focus on guaranteeing a low-maintenance and trouble-free production process. The use of screw fittings allows easy exchange of all wear parts within shortest time. An automatic quick change system for moulds, various Colormix equipment and other special equipment as well as tamper head cleaning devices complete our delivery program.
Moreover, the plant is equipped with a revolutionary control and diagnostic system which supports the machine operator during his work and therefore always guarantees an efficient production.
Single Pallet Block Making Machine is a brick making machine specially used for producing blocks. Single Pallet Block Making Machine adopts fly ash, river sand, gravel, stone powder, waste ceramsite slag, smelting slag and other materials, adds a small amount of cement, and produces new wall material blocks. This type of forming machine usually adopts hydraulic forming mode, and there are also vibration forming. Single pallet block making machine has the characteristics of silent, static pressure mode, no noise, high output, high density, no need for pallet maintenance, short maintenance cycle, less manpower, no special requirements for the working ground, and a wide variety of products. Single Pallet Block Making Machine is suitable for producing high-strength blocks, such as standard bricks, which are usually stronger than traditional clay bricks by pressing up and down and vibrating strongly during production. In addition, by replacing different molds, the machine can also produce block products of various shapes and specifications, such as exterior wall blocks, interior wall blocks, flower wall blocks, floor blocks, embankment blocks, interlocking pavement blocks and curbstones, etc., which are widely used in construction fields such as buildings, roads, squares, water conservancy, and gardens.
Product Video
Main Technology Features
(1) The high quality servo compaction system named Ultra-Dynamic stands for a very high compaction and extreme dynamics. It therefore guarantees a quick and efficient production of top-quality products. Especially for products with a large volume and also for premium products, which are produced with pre- and intermediate vibration, this vibration system provides many advantages. The system works without an oil bath supporting an eco-friendly and low-maintenance production.
(2) The use of screw fittings for the vibration table, the motor cross beam and the frame side parts is a special feature of this machine. It is unique on the market as it can adapt to customer’s production conditions. The screwed construction also provides for resistant connections and an excellent stability.
(3) The pneumatic mould clamping device provides for an easy mould change. The mould is positioned without further fastenings - e.g. bolts - on the mould holder. It is fixed by the pneumatically operated clamping levers. Optimal vibration results and a longer mould life time are achieved thanks to the individual adjustments of pre- and main vibration. The mould clamping device can now be adapted to mould fastening systems of other machine and mould manufacturers.
(4) A new traverse has been developed for the machine ZENITH 1500-2 which allows to remove the columns individually from the side. This new feature saves a lot of time during maintenance work and the exchange can be carried out much more safely and with less effort. The entire geometry of this assembly including columns is identical to previous machine ZENITH 1500. It is possible to retrofit this new traverse on existing machines.
(5) The self-explanatory and intuitionally visualization concept guarantees for an easy learning of the machine operation. A new diagnostic design supports the operators in choosing the best adjustments. Time-consuming trouble shooting is no longer necessary and production downtimes are reduced to a minimum. By using the latest database technology, all information can be recorded, evaluated and stored. This data is available anywhere thanks to the complete plant networking.
Technical Data
The basic configuration of zenith 1500 single block making machine
Max.board size
1,400 mm x 1,200 mm x14 mm
Moulding area
According to the layout drawing of the mould
Product size
50 mm - 500 mm
Technical parameters of automatic son car
Max. load capacity
15kg
Max. load capacity per insertion rack
As design
Max.load capacity every two layers of insertion rack
As design
Inside width of support bracket
1,060mm
Layers of insertion rack
Designed as the scheme
Distance of insertion rack
As design
Mother car driving power
SEW 11KW
Product height
Max. height
500mm
Min. height
30mm
Stacking height
Max. Stacking height (including the pallet)
1,800mm
Max. Production area (under the production of standard size)
1,350*1,050mm
Pallet size (standard)
1,400*1,100mm
Steel plate thickness
14mm
Base material silo volume
Excluding pigments silo
1,500L
Machine height
Excluding pigments device
35T
Pallet conveyor
1.6T
Hydraulic device
3.2T
Machine size
Max. total length
8,250mm
Max. total height
4,650mm
Max. total width
3,150mm
Machine technical parameters/ energy consumption
Vibration system
Servo vibration system
Vibration table
Maximum: 175KN, 60HZ
Top vibration
Maximum: 32KN
Hydraulic pressure
Total flow
540L/ min
Operating pressure
180 bar
Max. power
140 KW
Control system
Siemens S7-1500, touch screen console
Production Capacity
Block Type
Dimension
(mm)
Pictures
Qty/Cycle
Cycle Time
Production Capacity
(Per 8hs)
Hollow Block
400*200*200
15
15s
28,800 pcs
Rectangular Paver
200*100*60
60
14s
2,419m2
Rectangular Paver
(without facemix)
200*100*60
60
11s
3,110m2
Curstone
150*1000*300
6
20s
8,640 pcs
Hot Tags: Single Pallet Block Making Machine, China, Manufacturer, Supplier, Factory
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