Fully Automatic Block Production-Line
In the competitive landscape of modern construction, achieving high output with minimal labor is essential. Our fully automatic block production line represents the pinnacle of manufacturing efficiency, enabling producers to meet tight deadlines without compromising on block quality. The system integrates batching, mixing, molding, and stacking into a seamless workflow controlled by a centralized PLC. We offer a broad range of solutions to match different operational scales and project requirements. For entry-level ventures, the Simple Block Making Production Line provides a cost-effective yet reliable option that reduces manual handling. As production demands grow, the step up to an Automatic Block Production Line introduces higher speed and consistency through automated material feeding and block ejection. At the top end, the Fully Automatic Block Making Production Line delivers exceptional throughput with minimal human intervention, operating around the clock to maximize return on investment. For operations where curing space and cycle time are critical, the Fully Automatic Block Production Line with Curing Rack incorporates an intelligent rack system that optimizes floor space and accelerates strength development. Every machine is built with heavy-duty steel frames and wear-resistant components, ensuring longevity even under continuous heavy loads. Intelligent diagnostics and remote monitoring capabilities further reduce downtime, allowing supervisors to oversee production data in real time. Whether producing hollow blocks, solid bricks, or paving stones, these automated lines adapt quickly to mold changes, offering flexibility that manual or semi-automatic systems simply cannot match.
The Fully Automatic Block Production-Line is engineered from the ground up to deliver consistent, high-quality output while keeping operational costs under tight control. Its design prioritizes energy efficiency, using a variable frequency drive and regenerative braking on the hydraulic system to significantly cut electricity consumption. The mixing unit employs a twin-shaft compulsory mixer with a precise weighing mechanism that automatically doses cement, aggregates, and water according to digitally stored recipes. This eliminates batch rejects and material waste. Below is an overview of the core features that set this production line apart:
- Touch-screen HMI with multi-language support for intuitive operation and recipe management.
- Servo-driven vibration system that can be adjusted in amplitude and frequency to suit different block densities.
- Automatic pallet feeding and finished product stacking robot, reducing manual handling to inspection tasks only.
- Enclosed oil-bath lubrication for mold vibration bearings, extending service intervals beyond 2,000 hours.
- Modular curing rack integration for continuous steam or ambient curing, controlled by zone-based temperature sensors.
Technical specifications are summarized in the table below. These figures represent a standard configuration for hollow block production; custom setups can be tailored to specific site conditions and output targets.
| Parameter | Model FT-8 | Model FT-12 | Model FT-15 |
|---|
| Production capacity (8h shift, 400x200x200mm hollow blocks) | 19,200 — 22,400 pcs | 28,800 — 33,600 pcs | 38,400 — 44,800 pcs |
| Cycle time per pallet | 12 — 15 seconds | 10 — 12 seconds | 8 — 10 seconds |
| Installed power | 68 kW | 86 kW | 105 kW |
| Maximum pallet size | 1100x700 mm | 1400x900 mm | 1400x1100 mm |
| Vibration force | 80 kN | 120 kN | 140 kN |
| Hydraulic system pressure | 18 MPa | 21 MPa | 25 MPa |
| Machine weight (approx.) | 12.5 t | 16.8 t | 21.2 t |
| Overall line length (excluding curing) | 36 m | 42 m | 50 m |
| Control system | PLC with Internet of Things module | PLC with IoT and remote access | PLC with IoT, remote access, and AI-assisted diagnostics |
Every component, from the heavy-duty roller conveyor to the high-precision linear guides on the stacking robot, is selected for durability under multi-shift operation. The line’s modular architecture also allows for future upgrades, such as adding a second pallet stacker or extending the curing rack length, protecting the buyer’s initial investment. With properly graded raw materials and adherence to the recommended maintenance schedule, these machines routinely deliver consistent block quality over decades of service life.
