Grass Paver Permeable Molding Machine

The Grass Paver Permeable Molding Machine is a type of brick-making machinery specifically designed for ecological slope protection and river management projects. Its core function is to manufacture grass-planted slope protection blocks with a perforated structure. This equipment utilizes hydraulic vibration synchronous molding technology. Through a core tube system built into the mold, regular holes with a diameter of 30-50mm are formed inside the block, with a porosity controlled between 18% and 22%. During production, the equipment uses a servo-controlled material distribution system to evenly fill the mold with C30 concrete and 5-8mm graded crushed stone in a 7:3 ratio. Then, it completes the compaction process with 10MPa static pressure combined with 4000 vibrations per minute. Its technological advantages include: a rapid demolding system with a core tube shrinkage time ≤3 seconds, ensuring smooth and undamaged inner walls of the holes; and an intelligent temperature control module that uses 60℃ steam curing for 12 hours, resulting in a 28-day compressive strength ≥MU15 for the blocks, and a mass loss rate of <5% after 50 freeze-thaw cycles (-25℃ to room temperature).

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Product Description

Grass Paver Permeable Molding Machine Product Advantages:

1. Ecological Permeability: Utilizing innovative "synchronous vibration + lateral extrusion" molding technology, the porosity is stabilized at 18%-22%, with a permeability coefficient reaching 0.03cm/s (exceeding the national standard A-level). The surface layer features an anti-clogging structure design, achieving a strength loss of ≤15% after 500 freeze-thaw cycles, with a compressive strength ≥Cc40, meeting the requirements for use in extremely cold regions down to -30℃.

2. Intelligent Production System: Equipped with an AI vision inspection device, it monitors aggregate moisture content and distribution uniformity in real time. The PLC automatically adjusts the vibration frequency (adjustable from 0-50Hz) and pressure value (0-12MPa). Equipped with an MES production management system, it achieves automatic formula recall and intelligent energy consumption optimization (electricity consumption per ton of brick ≤2.8kW·h), with an overall equipment efficiency (OEE) of 85%.

3. Flexible Production Line Configuration: Utilizing a quick-change mold system (mold change time < 20 minutes), it supports switching between 15 specifications, including 200×100×60mm hexagonal bricks and 300×300×60mm interlocking bricks. Optional features include a three-dimensional curing kiln (curing temperature 60±5℃) and robotic palletizing units, forming a fully automated "molding-curing-packaging" production line with a single-line daily capacity of 12,000㎡.

4.Scene Adaptability Design: The entire machine boasts an IP54 protection rating, suitable for open-air operation; its modular structure facilitates container transportation, with an installation and commissioning cycle of ≤72 hours. Optional features include a solar power module (5kW power) and a rainwater harvesting system, achieving a water recycling rate of ≥90%, contributing to the construction of a "zero-carbon factory.

Block Machine Specifications

Products	External Dimensions	Number of Molds (molds/die)	8-hour Production Capacity
Hollow Bricks	390190190mm	9	10,368-12,960
Standard Bricks	24011553mm	50	72,000-96,000
Dutch Bricks	20010060mm	36	41,472-51,840

Model	T9
Pallet Size	1350 × 700 mm
Max Molding Area	1300 × 650 mm
Product Height	50 - 500 mm
Cycle Time	15 - 25s
Vibration Type	Table Vibration
Control System	SIEMENS

Grass Paver Permeable Molding Machine

Production Line Layout

Block Samples and Applications

Customer Stories

China

Saudi Arabia

Russia

Oman

Mali, Africa

Iraq

Hungar

Bangladesh

Egypt

Use Cases

Villa wall

Park Stairs

Park pavement

Park Fence

Square pavement

Garden fence

Access road

Municipal pavement

Parking lot pavement

Fence

Community road surface

Community greening

Garden construction

Park fence

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Contact Info

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Address

No.777, Zhangban Town, TIA, Quanzhou, Fujian, China
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Tel

+86-18105956815
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E-mail

inquiry@qzmachine.com

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